Compressor Module for Heat Recovery Heat Pump
in the Engineering and Science Research Building

Background:

Last year a team designed a new building ventilation air heat recovery system using an advanced vapor compression refrigeration cycle in a heat pump configuration for the recent addition to Barrows Hall known as the Engineering Science Research Building. This year’s project is to build on that foundation and design the compressor module for this heat pump; module design includes the selection of motorized ball valves and electric expansion valves and module related piping to regulate and accommodate refrigerant flow path(s) and rates and the mounting structure(s) for the compressor and these refrigerant flow control items.

The Engineering Science Research building uses large amounts of outside ventilation air all the time to comply with OSHA regulations on laboratory space ventilation. Currently about 50,000 cfm of outside air is brought in, heated in winter or cooled in summer to maintain a comfortable environment in the building and then exhausted from the building. The original building design contained a provision for a system to recover some of the energy used to heat or cool this ventilation air, but budget problems led to it not being installed; space was retained in the air handling equipment to accommodate future installation of a system. Last year’s design team showed that the heat recovery system would save approximately $15,000 and 28,000 gallons of #6 oil burned at the steam plant per heating season. Additional savings would be realized during summer for cooling air conditioning but these were not quantified in last year’s project as they will be less.

Hard Milestones :

    • Choose pipe sizing program and submit order form from webpage.  (9/25/07)
    • Verify physical layout and room layout.  Post to web page. (9/27/07)
    • Obtain criteria for the green loan fund and example application from Scott Wilkerson (sustainability and resource recovery manager 581-3300 ext 3). (10/9/07)
    • First web page goes live with introductory page and menu on left. Page must include resumes, individual photos and milestones: (10/11/07)
    • Complete updated financial estimate with new fuel oil contract. (10/13/07)
    • List mechanical and electrical components needed for a Turbocor compressor based system with a phase separation tank. (10/18/07)
    • Size mechanical and electrical components including valves, pipes wiring etc. (10/23/07)
    • Complete budget for total turbine system and test set-up. (10/25/07)
    • Complete budget estimate including pipe fittings for Green Loan Fund application. (11/1/07)
    • Prepare a draft of the Green Loan Fund application. (11/6/07)
    • Milestone review: (11/6/07)
    • Submit application for Green Loan Fund. (11/8/07)
    • Complete drawing package for the test turbine system. (11/15/07
    • Draft Midterm Report: (12/6/07)
    • Midterm Report due as a PDF posted as a completed web page: December 19th, 11:30 am
    • Develop product manual
    • Order parts and build system
    • Install system
    • Lab Cleanup & Infrastructure Project Completed: Maine Day, April 30th, 2008
    • Open House -- Review of Projects, May 1st, 2008, Afternoon
    • Final Web Page submitted, for review during final exam period: Monday May 5th, 2008 Noon,
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